Quality

Our Quality Approach

We manufacture to confirmed specifications and golden samples. Quality is built into each stage through documented inspection gates, process checks, dedicated testing, and batch traceability—so results remain consistent at scale.

Quality Gates (Inspection Flow)

Incoming Quality Control (IQC)

All incoming materials and components are identified, sampled and verified before release to production. Lots are labeled (pending / approved / rejected) to prevent mix-up.

Key controls:

Document verification (as applicable)
Sampling with traceable sample ID
Lab/inspection verification and release decision
NCR issued for nonconforming lots

Outputs / records:

Incoming Inspection Record
Purchasing Inspection Sheet (if used)
NCR (if any)
In-Process Control (Shift Checks)

Shift-based checks monitor dimensional and appearance consistency during production. Issues are corrected early to protect yield and delivery.

Key controls:

Routine shift checks and hot inspection
Dimensional monitoring for CTQ features
Mold-to-mold consistency observation
Packaging audit to avoid mixed defects

Outputs / records:

Process Inspection Records
Shift Check Logs
First Article Approval (New Items / changes)

For new items and changeovers, first-article verification is performed before volume runs—especially for neck finish and capacity.

Key controls:

Key dimension verification (neck finish, height, brimful capacity)
Appearance checks (seam line, tilt, wobble, base seating)
Closure fit check (recommended when closure sample is provided)
Golden sample alignment for appearance reference

Outputs / records:

First Article Record
Sample Approval Record
Golden Sample Confirmation
Final Inspection (Before Packing / Shipment)

Finished goods are inspected to verify conformity to agreed specifications. Automatic inspection and dedicated tests are used where applicable.

Key controls:

Appearance and dimensional verification
Automatic inspection (if applied) + instrument checks
Batch identification and packing release

Outputs / records:

Final Inspection Report
Packing Release Record
Decoration QC (If Finishing Applies)

Decoration is verified through preparation control, parameter control, and final appearance checks to reduce batch variation.

Key controls:

Surface readiness verification
Process parameter control
Alignment and finish integrity check
Final appearance inspection before packing

Outputs / records:

Decoration QC Checklist
Appearance Approval Record

Critical-to-Quality (CTQ) Features for Spirits Bottles

Neck finish compatibility (closure fit & sealing)

Brimful capacity consistency (filling performance)

Verticality & stability (tilt / wobble control)

Wall & bottom thickness consistency

Internal stress control (reduce breakage risk)

Appearance consistency (surface, seams, defects)

Decoration readiness (adhesion & alignment if applicable)
Testing Capability (Verification Tests)

We verify key performance and consistency using dedicated instruments and gauges. Typical tests include:
Why it matters: These tests support batch consistency, filling-line compatibility, and transit safety.

Wall/Bottom Thickness

Impact Resistance

Sealing Performance

Internal Pressure / Burst

Thermal Shock

Verticality / Axial Deviation

Internal Stress

Dimensions / Weight / Height
Traceability & Records

We maintain batch identification and record-based verification across key stages. When an issue occurs, traceability supports efficient root-cause analysis and corrective action.

Typical records:

Batch/Lot identification on packing (as applicable)

Incoming inspection records

Process/shift check logs

First article & sample approvals

Final inspection and packing release records

NCR and corrective action records

Nonconformance (NCR) Handling & Corrective Actions

Nonconforming materials or products are isolated and handled through a documented NCR process. Actions may include rework, downgrade, replacement, or disposal—based on review and approval.

Identify
Quarantine
Review
Decision
Corrective action
Verification
Close

Third-Party Inspection & External Verification

Customers may arrange third-party inspection prior to shipment. External verification can also be used to confirm specific compliance or test scope when needed.

Claims & Customer Complaint Handling

We maintain batch identification and record-based verification across key stages. When an issue occurs, traceability supports efficient root-cause analysis and corrective action.

Recommended timelines (align with your sales contract):

Transit damage: within 7 days of receipt

Shortage/wrong items: within 10 days of receipt

Quality nonconformance: within 30 days of receipt (before further processing/use)

Latent defects: within 90 days of receipt

Evidence required: Photos/video, batch/lot details, defect rate, packing list, and samples upon request.

Remedies: Replacement / rework / credit note / refund for affected goods (after verification).

Need a Quality Document Set for Your Project?

Tell us your target market and product scope. We’ll provide the corresponding certificate/test-report list and a workable inspection plan.

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BRIVERGLASS

Quality & Testing